Launder textile items safely by continuous tunnel washing processes

This standard is for those who launder textile items using a Continuous Tunnel Washer (CTW).They are also responsible for organising and controlling the wash process in a safe manner.

This standard is for CTW operatives and supervisors.

P1    prepare the CTW for use

P2    plan, allocate and classify the loads for washing in the CTW

P3    calculate the correct weight for each classification of load, ensuring the machine is not under or over loaded 

P4    select the programmes for the classification and check that thermostats and temperature gauges have the correct settings

P5    check and calibrate weighting devices when required

P6    operate machinery safely in accordance with the manufacturer’s instructions

P7    monitor the washing process, including the process flow and that there is sufficient water for each type of classification 

P8    handle items with care during the CTW process

P9    monitor fault alarms and check for faults from the computer diagnostics

P10    report any machine faults in line with organisational procedures

P11   check that work is being carried out as planned and in line with organisational procedures    

 P12   direct items to the next process following cleaning 

 P13 maintain accurate equipment records for the CTW

K1    how the CTW washing process works

K2    operational settings and the range of performance from machines

K3    programme selection, the difference between wash programmes and temperature settings

K4    how to classify loads and why it is important to do this correctly

K5    how over/under loading of the CTW can occur and the problems this can cause

K6    what can cause blockages and why constant monitoring of the CTW is necessary

K7    common faults with CTW’s

K8    the problems caused by high and low dip levels

K9    how to carry out routine machine maintenance in line with organisational procedures

K10    how to check and calibrate weighing devices and why you must keep test weights for this

K11    how to stop a malfunctioning CTW

K12    why it is important to identify any possible problems at the work planning stage and when to report these to your supervisor

K13    how to identify faults and malfunctions, the actions to take and who to report these to

K14    when and how to disinfect the CTW

K15    the risk assessments in place for operating the CTW

K16    statutory responsibilities under health, safety and environmental legislation and regulations during the CTW process 

K17    the importance of maintaining accurate equipment records for the CTW