Prepare yarn for warp knitting

This standard is about preparing yearn for warp knitting.

This includes preparing the warp beam, preparing the creel, preparing machinery for work operations, gathering appropriate resources and ensuring equipment is in good order to meet work instructions or docket specification.

This standard is for those who carry out
essential preparatory operations prior to starting the warp knitting process.

---

​

1. work in line with work instructions and docket specifications at all times
2. obtain sufficient quantities of specified resources
3. protect resources from damage and contamination at all times
4. check equipment is ready for use and arrange resources and equipment to ensure efficient operations
5. take action in line with agreed procedures when resources and equipment do not meet requirements
6. certify correct setts are loaded before warps are drawn
7. draw ends in line with agreed procedures
8. check that creels, machines and any other equipment are clean and ready for use
9. select the correct yarn in line with docket specifications
10. remove any existing yarn on creels before use
11. plan creels in sections according to the number of guide bars being used
12. thread correct numbers of bobbins in the order specified for each guide bar
13. draw warps in the correct order to the correct set of rollers
14. thread following specified warp paths
15. thread guide bars in accordance with patterns specified
16. ensure correct endage of sections or tape is achieved
17. forward warp sheets to next location in line with safety procedures
18. ensure new beams are efficiently loaded onto looms
19. keep work area clean and safe throughout operations
20. prepare work area in sufficient time for next stage of work operations
21. identify problems and address them within the limits of own responsibility
22. inform the relevant person of problems encountered in line with agreed procedures
23. complete and store accurate records and documentation in line with agreed procedures

---

​

1. how to receive, interpret and follow work instructions, making use of the information supplied
2. how to plan and prepare work activities to maintain continuity of operations
3. the principles of knitting
4. the importance of manual dexterity and attention to detail
5. the characteristics of yarn including, count, gauge, elasticity, material and how to handle them
6. capabilities of equipment to be used and actions to be taken when it does not conform to specification
7. yarn properties and their effect on the warp beam including twist level, direction, liveliness, tension
8. the importance of maintaining a clean and safe work area
9. how to clean the creel sufficiently to prevent contamination
10. how to thread guide bars to meet specification
11. threading up techniques according to machine type
12. how to plan threading up plans correctly
13. the garment or fabric manufacturing process
14. how to relate quality to the end user or customer
15. the importance of teamwork and how to resolve problems within the work area
16. how preparation of work areas for next stages of operation can help ensure efficiency
17. how your specific work activities relate to the whole process and limits of own responsibility
18. the importance of effective communication with colleagues, lines of communication, authority and reporting procedures 
19. the organisation's rules, codes and guidelines including timekeeping and personal hygiene
20. the organisation's quality standards
21. own organisation's ethical and sustainability policies
22. the types of records kept, how they are completed and the importance of accuracy
23. the importance of complying with written instructions, equipment operating procedures, safe working practices and manufacturers' instructions 
24. statutory responsibilities under health, safety and environmental legislation and regulations

---

---

---

---

---

---

---

---

---

---

5

---

30 Mar 2025

---

Current

---

Original

---

Creative Skillset

---

SKSTEX41

---

Textile and Garment Trades

---

5419

---

Yarn; warp knitting; production; specifications; bobbins; equipment; textiles

---