Setting to work and testing marine auxiliary power units for electrical power generation
Overview
This standard identifies the competences you need to set to work and test marine auxiliary power units for electrical power generation, such as self-contained steam turbine, backpressure steam turbine and gas turbine generators, ICE two-stroke and four-stroke turbo blown, mechanically blown, naturally aspirated generators, in accordance with approved procedures. You will be required to use appropriate drawings, specifications and test documentation to set up and test the various types of equipment. You will be expected to use the specified/appropriate techniques to carry out formal setting to work and testing, which will include initial start up, running under no load, running under partial load and running under full load conditions, over a range of operational parameters, to establish that the equipment on test is functioning at optimal level and to specification.
Your responsibilities will require you to comply with organisational policy and procedures for the setting-up and testing activities undertaken and to report any problems with these activities, or with the tools and equipment used that you cannot personally resolve, or are outside your permitted authority, to the relevant people. You will be expected to work with a minimum of supervision, taking personal responsibility for your own actions and for the quality and accuracy of the work that you carry out. **
Your underpinning knowledge will provide a sound understanding of your work and will provide an informed approach to applying appropriate setting-up and testing procedures to marine auxiliary power units. You will understand the equipment being worked on, any test equipment to be used and the various testing procedures, in adequate depth to provide a sound basis for carrying out the activities, correcting faults and ensuring that the equipment functions to the required specification. In addition, you will be expected to review the outcome of the tests, to compare the results with appropriate standards, to determine the action required and to record and report the results in the appropriate format.
You will understand the safety precautions required when carrying out the setting to work and testing of marine auxiliary power units, especially those relating to the risk of fire and explosion and for taking the necessary safeguards to protect yourself and others against injury. You will be required to demonstrate safe working practices throughout and will understand the responsibility you owe to yourself and others in the workplace, both in harbour and at sea.
Performance criteria
You must be able to:
| 1. work safely at all times, complying with health and safety and other relevant regulations and guidelines 2. follow all relevant setting up and operating specifications for the products or assets being configured 3. follow the defined procedures and set up the equipment correctly ensuring that all operating parameters are achieved 4. set to work and test marine auxiliary power units for electrical power generation using appropriate methods and techniques 5. deal promptly and effectively with problems within your control and report those that cannot be solved 6. check that the configuration is complete and that the equipment operates to specification 7. complete relevant documentation in line with organisational procedures |
Knowledge and Understanding
You need to know and understand:
- the specific safety practices and procedures that you need to observe when carrying out the setting-up and testing activities on marine auxiliary power units (including any specific legislation, regulations and codes of practice for the activities, equipment or materials)
- the health and safety requirements of the work area in which you are carrying out the setting-to-work and testing activities and the responsibility they place on you
- the safety procedures that must be carried out before work is started on setting up and testing the auxiliary power plant (such as standby supplies/equipment failure backup devices, warning notices, notification of trials to be conducted)
- the specific safety precautions to be taken when carrying out formal inspection, safety checks and testing of electrical equipment
- the hazards associated with testing marine auxiliary power plant generation equipment and with the tools and test equipment used, and how they can be minimised
- how to recognise and deal with emergencies (including methods of safely evacuating and closing down compartments in the case of fire or other major incident and methods of first aid, fire fighting and resuscitation of personnel)
- the importance of wearing protective clothing and other appropriate safety equipment (PPE) during the setting-to-work and testing procedure
- protection techniques for mechanical and electrical systems, to prevent burn or fire risk
- how to obtain and interpret system drawings, circuit and physical layouts, charts, specifications, manufacturers' manuals, history/maintenance reports, graphical symbols and other documents needed for the testing and setting-to-work process
- how to carry out currency/issue checks of the specifications you are working with
- the correct operating procedures of the equipment and system being set up and tested
- the basic principle of operation of the marine auxiliary power plant being set to work and tested and the function of the various components within the system
- the adjustments/corrections/tuning required to bring the equipment/system to operational standard through full range parameters
- types of test equipment to be used and their selection for particular types of tests
- how to calibrate the test equipment to be used, or the organisational procedures for ensuring that the test equipment is maintained correctly calibrated
- how to connect the appropriate test equipment for the measurement of the system or device to be set to work and tested
- the various testing methods and procedures, as recommended in approved operating manuals and how to apply them to different operating conditions
- displaying/recording test results and the documentation to be used
- how to interpret the test readings obtained and the significance of the readings gained
- how to recognise defects (such as under or over performance)
- the various fault finding techniques that can be used if the system fails the test
- how to analyse test results (using tables in approved codes of practice, and using comparison and sequential techniques)
- the importance of ensuring that test equipment is used only for its intended purpose and within its specified range and limits
- potential problems or errors that could occur and which may affect the test results and how they can be avoided
- the environmental control and company operating procedures relating to the testing activities
- authorisation procedures for changes to test procedures
- the documentation required and the procedures to be followed on completion of the testing
- the extent of your own authority and whom you should report to if you have problems that you cannot resolve
Scope/range
Scope Performance
Carry out all of the following during the setting to work and testing of the marine auxiliary power units:
- plan the set-to-work and test activities to cause minimal disruption to normal working
- use the correct issue of the company and/or manufacturers' setting and testing procedures and quality documentation
- adhere to risk assessment, COSHH and other relevant safety standards
- ensure the availability of equipment and check that it is in a safe and usable condition (especially equipment associated with fire fighting and personnel protection)
- provide safe access and egress for the area containing the equipment to be set to work and tested
- shut down and make safe the system on completion of setting to work and testing
- complete the records and returns to ensure that the setting to work and testing is correctly documented
- leave the work area in a safe condition and to the prescribed category of cleanliness
Carry out setting to work and testing on one of the following types of auxiliary power units:
- gas turbine generator
- steam turbine generator
- ICE 2-stroke turbo blown/ mechanically blown/naturally aspirated generator
- ICE 4-stroke turbo blown/ mechanically blown/naturally aspirated generator
Carry out setting to work and testing using a range of test equipment, to include eight of the following:
- strobe light
- visual inspection
- fixed computer
- laptop computer
- gas analyser
- vibration analysis equipment
- remote instrumentation
- local instrumentation
- barring tool
- specialist tests (such as timed heat run on full load)
- system drawing
- bleeding equipment
- hand tachometer
- pen recorder
- oil test kit
Use appropriate test equipment to carry out six of the following tests:
- system integrity
- fuel consumption
- fuel dilution
- air temperature
- vibration readings
- funnel gases
- operating range
- safety trip speed
- no load
- partial load
- full load trial
Deal with two of the following complexities during the test activities:
- equipment with fault
- equipment without fault
- equipment with intermittent fault
- system fault
Use two of the following fault finding techniques:
- half-split technique
- input/output
- equipment self-diagnosis
- injection and sampling
- unit substitution
- emergent problem sequence
Carry out all of the following checks to ensure the accuracy and quality of the tests carried out:
- the test equipment is correctly calibrated and in date for use
- test equipment used is appropriate for the tests being carried out
- test procedures used are as recommended in the appropriate testing and setting-to-work procedure
- test equipment is operated within its specification range
Provide a record/report of the test outcomes, using one of the following:
- preventative maintenance log/report
- company specific reporting procedure
- acceptance documentation
- system log
- inspection schedule
- specific test report/test records
- job card/time sheet
Set to work marine auxiliary power units, in compliance with of the following standards:
- BS or ISO standards and procedures
- other accepted international standards
- customer (contractual) standards and requirements
- company standards and procedures
- specific equipment requirements/manufacturer's data
- recognised compliance agency/body's standards
Scope Knowledge
Values
Behaviours
Behaviours:
You will be able to apply the appropriate behaviours required in the workplace to meet the job profile and overall company objectives, such as:
- strong work ethic
- positive attitude
- team player
- dependability
- responsibility
- honesty
- integrity
- motivation
- commitment