Maintaining marine electrical rotating machines and domestic equipment
Overview
This standard identifies the competencies you need to carry out planned or corrective maintenance activities on marine electrical rotating machines and domestic equipment, in accordance with approved procedures. The equipment to be maintained will include single and three-phase motors, starters, local controls for pumps, compressors, fans and winches and electrical components of domestic and auxiliary equipment such as heaters, refrigerators, dishwashers, microwaves, and other galley and food preparation equipment and water heating facilities. This will involve checking equipment and cables for signs of damage, removing and replacing faulty units and checking and adjusting equipment to maintain optimal operational performance. You will be expected to apply a range of testing procedures in order to ensure that the equipment is adjusted correctly.
Your responsibilities will require you to comply with organisational policy and procedures for the maintenance activities undertaken and to report any problems with these activities, or with the tools and equipment used, that you cannot personally resolve, or are outside your permitted authority, to the relevant people. You must ensure that all tools, equipment and materials used in the maintenance activities are removed from the work area on completion of the activities and that all necessary job/task documentation is completed accurately and legibly. You will be expected to work with a minimum of supervision, taking full responsibility for your own actions and for the quality and accuracy of the work that you carry out.
Your underpinning knowledge will provide a good understanding of your work, and will provide an informed approach to applying maintenance procedures to marine rotating electrical machines and domestic equipment. You will understand the maintenance process and its application, in adequate depth to provide a sound basis for carrying out the activities to the required specification. In addition, you will be expected to report where the outcome identifies the need for further investigation or maintenance work.
You will understand the safety precautions required when carrying out the maintenance activities, especially those for isolating the equipment and taking the necessary safeguards to protect the equipment and associated systems. You will be required to demonstrate safe working practices throughout and will understand the responsibility you owe to yourself and others in the workplace.
Performance criteria
You must be able to:
work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
follow the relevant maintenance schedules to carry out the required work
- carry out the maintenance activities within the limits of your personal authority
- carry out the maintenance activities in the specified sequence and in an agreed time scale
- report any instances where the maintenance activities cannot be fully met or where there are identified defects outside the planned schedule
- complete relevant documentation in line with organisational procedures, and pass them on to the appropriate person
- dispose of waste materials in accordance with safe working practices and approved procedures
Knowledge and Understanding
You need to know and understand:
- the health and safety requirements of the area in which the maintenance activity is to take place and the responsibility they place on you
- the isolation and lock-off procedure or permit-to-work procedure that applies to the maintenance activities (to include electrical isolation, locking off switch gear, removal of fuses, placing maintenance warning notices, proving that isolation has been achieved and secured)
- the specific health and safety precautions to be applied during the maintenance procedure and their effects on others
- how to recognise and deal with emergencies and the procedures to be followed (such as methods of safely evacuating and closing down of compartments in the case of fire or other major incident, first aid, fire fighting and resuscitation of personnel)
- the importance of wearing protective clothing and other appropriate safety equipment (PPE) during the maintenance process
- hazards associated with carrying out maintenance activities on marine electrical rotating machines and domestic equipment (such as exposure to live conductors, moving parts, hot parts) and how they can be minimised
- the precautions to be taken to prevent electrostatic discharge (ESD) damage to circuits and sensitive components (such as use of earthed wrist straps)
- what constitutes a hazardous voltage and how to recognise victims of electric shock
- how to reduce the risks of a phase to earth shock (such as insulated tools, rubber matting and isolating transformers)
- how to obtain and interpret drawings, circuit and physical layouts, charts, specifications, manufacturers' manuals, history/maintenance reports, graphical electrical symbols, IET wiring regulations and other documents needed in the maintenance process
- how to carry out currency/issue checks of the specifications you are working with
- the maintenance schedules and methods to be followed to comply with company procedures for the maintenance of marine rotating machines and domestic equipment
- the items, circuits and components to be maintained and their function within the particular marine rotating electrical equipment or domestic system
- the application and use of a range of electrical components (such as module blocks, terminal blocks, multi-pin plugs/sockets, tray-mounted sockets, earth bonding points) and the likely functions that will require checking
- the different types of wiring enclosures that are used (to include conduit, trunking, traywork systems and bulkhead penetrations) and what to check during the maintenance activities
- methods of checking that components are fit for purpose and the need to replace 'lifed' items (such as motor brushes, seals and gaskets, overload protection devices, filters)
- how to recognise defects in marine rotating electrical machines and domestic equipment (such as under or over performance)
- the adjustments/corrections/tuning required to maintain the equipment/system at operational standard through full range parameters
- how to check that the replacement components meet the required specification/operating conditions (such as values, tolerance, current carrying capacity, voltage rating, power rating, ambient temperatures)
- the various maintenance schedules that are generally used (such as condition based maintenance, scheduled maintenance and total productive maintenance (TPM))
- the procedure for obtaining consumables to be used during the maintenance activity
- the appropriate testing procedures to be adopted during the maintenance activity
- the importance of making 'off-load' checks before proving the equipment with the electrical supply on
- the importance of ensuring that the equipment is maintained to the prescribed category of cleanliness
- how to compile maintenance records/logs/reports which satisfy company policy and procedures
- the problems that can occur whilst carrying out the maintenance activities and how they can be avoided
- the organisational procedure to be adopted for the safe disposal of waste of all types of materials
- the extent of your own authority and whom you should report to if you have problems that you cannot resolve
Scope/range
Scope Performance
Carry out all of the following during the maintenance of the marine rotating electrical machines and domestic equipment:
- undertake the maintenance activities to cause minimal disruption to normal working
- use the correct issue of structure/vessel/craft system drawings and maintenance documentation
- adhere to risk assessment, COSHH and other relevant safety standards
- obtain clearance to work on the system, and observe the appropriate power isolation and safety procedures
- provide safe access and working arrangements for the maintenance area
- carry out the maintenance activities, using appropriate techniques and procedures
- re-connect and return the system to service on completion of the maintenance activities
- functionally test and adjust equipment to the prescribed level, as specified
- leave the work area in the prescribed category of cleanliness
Carry out maintenance activities on starters and local control systems, for three of the following types of marine electrical equipment:
- single phase motors
- three-phase motors
- compressors
- direct current motors
- pumps
- fans
- winches and hoists
Carry out maintenance activities on three of the following types of marine domestic equipment:
- cooking ranges
- dishwashers
- garbage disposal
- microwave units
- fridge and freezer units
- fryers
- heaters
- presses
- vegetable preparation equipment
- washers and driers
- sanitary units
- extractors
Carry out all of the following maintenance activities, as applicable to the equipment being maintained:
- visual examination of the condition and security of wiring enclosures (such as conduit, trunking, traywork)
- removing excessive dirt and dust from panels
- making visual checks of equipment and cables
- checking the integrity of all connections
- monitoring the condition of switches/contactors
- inspecting and cleaning sensors
- making sensory checks (such as sight, sound, smell)
- measuring and adjusting moving part clearance
- ensuring that spring tensions function as specified
- replacing damaged or defective connectors
- replacing 'lifed' items (such as fuses, filters)
- re-soldering dry joints and connections
- servicing back-up battery systems
- tuning and adjusting components
- taking timing checks of release mechanisms
- checking and setting shock mountings
- making 'off-load' checks before powering up
- testing and reviewing the system function
- removing and replacing damaged or faulty units/components
- replacing damaged or missing locking and retaining devices (cable ties, clips, proprietary fasteners)
- recording the results of the maintenance and reporting any defects found
Carry out five of the following checks on the maintained equipment/system:
- insulation resistance values
- load current
- voltage levels
- continuity and earth (pre-start)
- power rating
- resistance
- capacitance
- frequency values
- inductance
- earth bonding
- safety device trip speed
- specialist tests (such as for speed, sound, light, temperature, flow)
- control position calibrations
Ensure that the maintained equipment meets all of the following:
- all components and subassemblies are fit for purpose
- all connections are safe and sound
- equipment functions to specification
- all potential defects are identified recorded and reported for future action
Maintain marine rotating electrical machines and domestic equipment, in compliance with one of the following standards:
- BS or ISO standards and procedures
- customer (contractual) standards and requirements
- company standards and procedures
- specific equipment requirements/manufacturer's data
- recognised compliance agency/body's standards
- other accepted international standards
Complete the relevant documentation in line with organisational procedures, including one of the following and pass it to the appropriate people:
- job cards
- system log
- maintenance logs or reports
- work authorisation documents
- vessel wiring documentation
- other specific reporting method
Scope Knowledge
Values
Behaviours
Behaviours:
You will be able to apply the appropriate behaviours required in the workplace to meet the job profile and overall company objectives, such as:
- strong work ethic
- positive attitude
- team player
- dependability
- responsibility
- honesty
- integrity
- motivation
- commitment