Carrying out maintenance of aircrew quick-release fasteners (QRF)
Overview
This standard identifies the competencies you need to carry out servicing and maintenance activities of aircrew quick- release fasteners (QRF), in accordance with approved procedures. You will be required to select the appropriate tools and equipment to use, based on the maintenance activities to be carried out and to check that they are in a safe and serviceable condition.
The maintenance activities will involve dismantling the equipment, cleaning the various parts using suitable solutions, carrying out a thorough examination of the quick-release fastener and associated parts in line with the relevant schedule, replacing any damaged or defective parts, carrying out any required modifications, making any required adjustments, checking and testing equipment operation and performance.
Your responsibilities will require you to comply with organisational policy and procedures for the maintenance activities undertaken and to report any problems with these activities that you cannot personally resolve, or that are outside your permitted authority, to the relevant people. You will be expected to work with a minimum of supervision, taking personal responsibility for your own actions and for the quality and accuracy of the work that you carry out.
Your underpinning knowledge will provide a good understanding of your work and will provide an informed approach to applying maintenance techniques and procedures to aircrew quick-release fasteners. You will understand the quick- release fasteners being maintained, and their application, and will know about the various components, in adequate depth to provide a sound basis for carrying out the activities, identifying and correcting faults and ensuring that the equipment is maintained to the required specification.
You will understand the safety precautions required when carrying out maintenance operations on aircrew quick- release fasteners. You will be required to demonstrate safe working practices throughout and will understand the responsibility you owe to yourself and others in the workplace.
Performance criteria
You must be able to:
- work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
- follow the relevant maintenance schedules to carry out the required work
- carry out the maintenance activities within the limits of your personal authority
- carry out the maintenance activities, and replace components in the specified sequence and in an agreed timescale
- report any instances where the maintenance activities cannot be fully met or where there are identified defects outside the planned schedule
- dispose of waste materials in accordance with safe working practices and approved procedures
- complete the relevant documentation, in accordance with organisational requirements
- leave the work area and equipment in a safe and appropriate condition, free from foreign object debris on completion of the activities
Knowledge and Understanding
You need to know and understand:
- the specific safety precautions and procedures to be observed whilst carrying out the maintenance of the aircrew quick-release fasteners (such as any specific legislation, regulations or codes of practice relating to the activities, equipment or materials)
- the health and safety requirements of the work area in which you are carrying out the servicing/maintenance activities and the responsibility these requirements place on you
- the hazards associated with maintaining aircrew quick-release fasteners and with the materials, tools and equipment used and how to minimise them and reduce any risks
- the requirements and importance of understanding and applying human factors as defined by the regulatory requirements and the potential impact if these are not adhered to
- the personal protective equipment (PPE) that you need to use during the maintenance activities and where it can be obtained
- the maintenance schedules and servicing specifications that are used during the servicing and maintenance, and the importance of following the procedures listed in these documents (to include Urgent Technical Instructions (UTI), Routine Technical Instructions (RTI), Maintenance Instructions (MI), Preliminary Warning Instructions (PWI) and Serious Defect Signals)
- the types of fault, defect or wear characteristic that are likely to occur with the aircrew quick-release fasteners
- how to determine when components require adjustment, repair or replacement
- the components to be replaced in the aircrew quick-release fasteners, and the method of replacement
- how to identify the components to be used for the various types of aircrew quick-release fasteners being maintained
- the quality control procedures to be followed during the maintenance procedures
- how to conduct any necessary checks to ensure the quick-release fasteners function to specification
- the problems that can occur with the maintenance of the aircrew quick-release fasteners and how these can be overcome
- the importance of correct securing and locking of connections
- the importance of tool control and the organisational tool control procedures used
- the tools and equipment used in the maintenance activities and their calibration/care and control procedures
- the importance of ensuring that, when the maintenance is completed, the equipment is free from dirt and foreign objects
- the disposal methods for waste and petrol, oil and lubricants (POL)
- problems with the maintenance procedures and the importance of informing appropriate people of defects
- the recording documentation to be completed for the activities undertaken and where appropriate, the importance of marking and identifying specific pieces of work in relation to the documentation
- the extent of your own responsibility and to whom you should report if you have problems that you cannot resolve
Scope/range
Scope Performance
Carry out all of the following during the servicing and maintenance of the aircrew quick-release fasteners:
- obtain and use the appropriate documentation (such as job instructions, servicing or maintenance schedule, specifications, material data sheets and other relevant documentation)
- adhere to procedures or systems in place for risk assessment, COSHH, personal protective equipment and other relevant safety regulations and procedures to realise a safe system of work
- provide and maintain a safe working environment for the maintenance activities
- obtain the correct tools and equipment for the activity and check that they are in a safe, tested and usable condition and within current certification/calibration date
- obtain clearance to work on the aircraft and observe any power isolation procedures
- use approved servicing and maintenance techniques at all times
- return all tools and equipment to the correct location on completion of the activities
Carry out all of the following repair/maintenance activities, using appropriate methods and techniques:
- dismantling the equipment to component or sub-assembly level
- cleaning the equipment, using appropriate solutions
- monitoring the condition/deterioration of components
- replacing all damaged or defective components
- reassembling the equipment
- carrying out any required modifications to the equipment
- carrying out adjustments to components and connections
- checking equipment operation and performance
- testing the equipment, in accordance with the relevant specification
Carry out a thorough examination of the quick-release fasteners, to include checking/examining all of the following:
- the body assembly for damage and deterioration
- the anti-G plate for date of manufacture, profile and freedom from damage
- operating knob for security of label and freedom from burring or chipping
- the torque setting of the operating knob
- locking plungers, locking plunger springs and guide bush, for damage, deterioration and corrosion
- operating plunger for chips, burrs, corrosion and damage
- springs for correct length
- cover plate assembly, for security of bearing block and catch lever spring
- shoulder bolts and driving arms for wear or damage
- adapter plate for wear, damage or distortion and security of screws
Replace a range of quick-release fastener components, to include six of the following:
- adapter plate
- shoulder bolt
- anti-G plate
- knob locking ring
- adapter plate screw
- driving arm
- lock wire
- cover plate
- locking plunger
- torsion spring
- locking pin
- operating plunger
- plunger spring
- operating knob
- locking pin spring
- body assembly
- guide bush split pin
- operating screw
- locking pin screw
- locking nuts
Carry out maintenance requirements, in accordance with two of the following types of instruction:
- Urgent Technical Instructions (UTI)
- Routine Technical Instructions (RTI)
- Maintenance Instructions (MI)
- Preliminary Warning Instructions (PWI)
- Serious Defect Signals
Carry out maintenance work in compliance with one of the following standards:
- Civil Aviation Authority (CAA)/European Aviation Safety Agency (EASA)
- Ministry of Defence (MoD)
- Military Aviation Authority (MAA)
- Aerospace Quality Management Standards (AS)
- Federal Aviation Authority (FAA)
- BS, ISO or BSEN standards and procedures
- customer standards and requirements
- company standards and procedures
- manufacturers standards and procedures
Complete the relevant maintenance records, to include one from the following and pass it to the appropriate people:
- maintenance schedule/log
- job cards
- aircraft service/flight log
- other specific recording method
Scope Knowledge
Values
Behaviours
You will be able to apply the appropriate behaviours required in the workplace to meet the job profile and overall company objectives, such as:
- strong work ethic
- positive attitude
- team player
- dependability
- responsibility
- honesty
- integrity
- motivation
- commitment