Control product defrosting in food operations

URN: IMPPO230
Business Sectors (Suites): Production and Control Operations in Food Manufacture
Developed by: Improve
Approved on: 30 Mar 2023

Overview

This standard covers the skills and knowledge needed for you to control product defrosting in food manufacture and the associated supply chain.

This unit is about the defrosting of food products as part of a food manufacture. It details the skills required to set-up and maintain the defrosting process. It is also about working to organisational product specifications and production schedules. Complying with and understanding health and safety, food safety, environmental and organisational requirements are also essential features of this standard.

This standard is for you if you work in food operations and/or supply of food and are involved with controlling the defrosting of food products.


Performance criteria

You must be able to:

1. prepare according to the legal or regulatory requirements, the organisational health and safety, hygiene and environmental standards and instructions
2. obtain and interpret defrosting specifications
3. prepare defrosting facilities into a condition suitable for receiving product
4. obtain frozen product according to requirements of the defrosting specification
5. take effective action in response to operating problems
6. maintain effective communication

7. operate to the legal or regulatory requirements, the organisational health and safety, hygiene and environmental standards and instructions
8. establish product in defrosting facility
9. establish, monitor and maintain defrosting process according to defrosting specification
10. handle and store product in a manner which maintains quality and condition
11. maintain condition of work area throughout process
12. remove defrosted product from defrosting facility and transfer to the next stage in the process
13. take effective action in response to operating problems
14. finish according to the legal or regulatory requirements, the organisational health and safety, hygiene and environmental standards and instructions
15. dispose of waste material according to organisational procedures
16. make equipment and work area ready for future use, after the completion of the process
17. complete all necessary documentation


Knowledge and Understanding

You need to know and understand:

1. what the legal or regulatory requirements, the organisational health and safety, hygiene and environmental standards and instructions are and what may happen if they are not followed

2. the methods used to defrost

3. the facilities and services required to defrost

4. how to obtain and interpret the defrosting specifications

5. how to prepare defrosting facilities for operation

6. the process requirements of defrosting operations

7. how and why it is important to monitor the defrosting process

8. how defrosted product should be handled to maintain condition and quality

9. how to assess the quality of frozen and defrosted products

10. causes of poor quality frozen products

11. what action to take when the process specification is not met

12. how to dispose of waste

13. common quality problems and their likely causes

14. labelling and traceability relevant to defrosting

15. the limits of your own authority and competence and why it is important to work within those limits

16. what recording, reporting and communication is needed, how to carry this out and the reasons why it is important to do so

17. how factory digitisation supports the production process

Scope/range


Scope Performance


Scope Knowledge


Values


Behaviours


Skills


Glossary


Links To Other NOS


External Links


Version Number

4

Indicative Review Date

30 Mar 2028

Validity

Current

Status

Original

Originating Organisation

Improve

Original URN

IMPPO230

Relevant Occupations

Engineering and Manufacturing Technologies, Manufacturing Technologies, Plant and Machine Operatives, Process Operatives, Process, Plant and Machine Operatives

SOC Code

8111

Keywords

Food; drink; manufacturing; operations; product; defrosting