Control an automated de-hairing or de-feathering system

URN: IMPMP124
Business Sectors (Suites): Meat and Poultry Processing
Developed by: Improve
Approved on: 01 Jan 2019

Overview

This standard is about the skills and knowledge needed for you to control an automated de-hairing and/or de-feathering system in food manufacture and/or supply operations. Controlling an automated dehairing and/or de-feathering system is important to the production of meat and poultry that meets production requirements and quality specifications. Understanding how to control an automated de-hairing and or de-feathering system is important to the production of a final product that meets quality specification. You will need to be able to prepare to control a scalding system, a dehairing or de-feathering system and/or a singeing system. You must also be able to adhere to regulatory and organisational requirements, address problems within the limits of your responsibility and control operation of these systems. This standard is for you if you work in food manufacture and/or supply operations and are involved in operation of an automated de-hairing and/or de-feathering system.


Performance criteria

You must be able to:

Prepare to control a scalding de-hairing/de-feathering system

  1. prepare to control a de-hairing/de-feathering system in

    accordance with organisational standards

  2. wear and use personal protective equipment in accordance with

    regulatory standards and organisational requirements

  3. check cleanliness and availability of services to de-hairing/defeathering equipment

  4. check availability of carcass to de-hairing system

  5. start de-hairing/de-feathering system

  6. communicate readiness for scalding process to relevant

    colleagues

    Control scalding system

  7. control operation of the scalding system

  8. maintain rate of scalding to ensure rate of production is

    maintained

  9. address operating problems within the limits of your responsibility

  10. communicate any problems outside your remit to relevant

    colleague

    Control a de-hairing or de-feathering or singeing system

  11. control operation of the de-hairing or de-feathering or singeing

    system

  12. maintain rate of de-hairing or de-feathering or singeing to ensure

    rate of production is maintained

  13. check de-hairing or de-feathering or singeing against

    organisational quality specifications

  14. address problems with de-hairing or de-feathering system within

    the limits of your responsibility

  15. advise relevant colleagues of problems with de-hairing system

    outside the limits of your responsibility

  16. make carcass available to next stage of production process


Knowledge and Understanding

You need to know and understand:

  1. the organisational and regulatory procedures that must be

    adhered to when operating an automated de-hairing system

    1. the specific health and safety standards to be adhered to when

    operating an automated de-hairing or de-feathering system

    1. the personal protective equipment required when operating an

    automated de- hairing or de-feathering system

    1. the key features of an automated de-hairing or de-feathering

    system

    1. why carcasses are scalded before de-hairing or de-feathering can

    take place

    1. the optimum time temperature for carcass scalding prior to dehairing or de- feathering

    2. how the scalding time and temperature can vary depending on the

    time of year

    1. why it is important to keep the carcass moving during scalding

    2. why singeing of pork carcasses is carried out

    3. signs of ineffective de-hairing or de-feathering

    4. why it is important to communicate to relevant colleagues when

    ineffective de- hairing/de-feathering has taken place

    1. why it is important to work within the limits of your responsibility

    2. how to address problems outside the limits of your responsibility


Scope/range


Scope Performance


Scope Knowledge


Values


Behaviours


Skills


Glossary


Links To Other NOS


External Links


Version Number

3

Indicative Review Date

01 Jan 2024

Validity

Current

Status

Original

Originating Organisation

Improve

Original URN

impmp124

Relevant Occupations

Manufacturing Technologies, Plant and Machine Operatives, Process Operatives, Process, Plant and Machine Operatives

SOC Code

5433

Keywords

Meat; Poultry; De hairing; De feathering; Scalding; System; Food; Drink