Control gristing in milling

URN: IMPMC109
Business Sectors (Suites): Milling and Cereals
Developed by: Improve
Approved on: 01 Jan 2019

Overview

This standard is about the skills and knowledge needed for you to control gristing in milling. You will need the skills and knowledge to carry out the gristing of different types of raw material for milling e.g. wheat. You will also need the skills and knowledge to prepare different types or varieties of raw material to produce different end product e.g. flour with specific characteristics. You will need the skills and knowledge to start up, run and shut down equipment, as well as being able to take the appropriate action should operating problems occur. It is also about working to product specifications and production schedules. This standard is for you if you work in food and drink manufacture and/or supply operations and carry out operative tasks in and around the control of gristing.


Performance criteria

You must be able to:

Prepare for gristing

  1. prepare for gristing in accordance with legal and regulatory

    requirements, organisational health and safety, hygiene and

    environmental standards and instructions

  2. check product specifications at the right time

  3. set up equipment according to specification

  4. make sure that the materials for gristing are available and fit for

    use

  5. make sure that services meet requirements

  6. start up the plant and check that it is running to specification

  7. take action in response to operating

    Carry out gristing

  8. carry out gristing in accordance with legal and regulatory

    requirements, organisational health and safety, hygiene and

    environmental standards and instructions

  9. use equipment and make sure that it is supplied with materials

    and services

  10. achieve the required output to the correct specification

  11. make sure the product is transferred to the next stage of the

    milling process

  12. take action in response to operating problems within the limits of

    your responsibility

  13. maintain communication according to organisational procedures

  14. complete all records according to organisational standards

    Finish gristing

  15. finish gristing in accordance with legal and regulatory

    requirements, organisational health and safety, hygiene and

    environmental standards and instructions

  16. check specifications to time the shut down

  17. shut down equipment in accordance with organisational

    procedures

  18. deal with items that can be re-cycled or re-worked within the

    permitted re-work rules detailed in procedures

  19. dispose of waste according to organisational procedures

  20. make equipment ready for future use after completion of the

    process

  21. maintain communication according to organisational procedures

  22. complete all records according to organisational standards


Knowledge and Understanding

You need to know and understand:

  1. what the legal or regulatory requirements, the organisation health

    and safety, hygiene and environmental standards and instructions

    are and what may happen if they are not followed

    1. what the purpose and importance of gristing are

    2. what different types equipment are used for gristing and

    conditioning

    1. how to interpret Grist recipes and how to input these in to the

    weighing equipment

    1. how to check the accuracy of the wheat measuring equipment,

    and why it is important to do this regularly

    1. how to carry out recording, reporting and communication and the

    reasons why it is important to do so

    1. what action to take when the Grist specification is not met

    2. how to carry out the necessary pre start checks and why it is

    important to do so

    1. how to follow the start up procedures for gristing and why it is

    important to do so

    1. how to operate, regulate and shut down gristing equipment

    2. when it is necessary to seek assistance and how to seek it

    3. how to follow the gristing control procedures and why it is

    important to do

    1. what the limits of your own authority and competence are and why

    it is important to work within them

    1. how to make equipment ready for future use

    2. what impact gristing has on the cost effectiveness of the milling

    process


Scope/range


Scope Performance


Scope Knowledge


Values


Behaviours


Skills


Glossary


Links To Other NOS


External Links


Version Number

2

Indicative Review Date

01 Jan 2024

Validity

Current

Status

Original

Originating Organisation

Improve

Original URN

impmc109s, impmc110k

Relevant Occupations

Elementary Goods Storage Occupations, Elementary Process Plant Occupations, Food Preparation Trades, Manufacturing Technologies

SOC Code

8111

Keywords

Food; Drink; Manufacturing; Milling; Gristing; Health; Safety; Environmental