Remove and replace heavy vehicle trailer electrical auxiliary units and components

URN: IMIHVT03
Business Sectors (Suites): Maintenance and Repair - Heavy Vehicle Trailer
Developed by: IMI
Approved on: 2022

Overview

This standard is about removing and replacing units and components previously identified as faulty, damaged, deteriorated or where the customer has requested replacements. It is also about evaluating the performance of replaced units and components. 

The units and components concerned are those not replaced as part of normal routine heavy vehicle trailer maintenance (servicing) activities.


Performance criteria

You must be able to:

P1 use suitable personal and vehicle protective equipment throughout all heavy vehicle trailer maintenance activities 
P2 support your removal and replacement activities by reviewing 

P2.1 heavy vehicle trailer technical data 
P2.2 removal and replacement procedures 
P2.3 legal requirements 
P3 prepare, check and use all the equipment required following manufacturers' instructions 
P4 carry out all removal and replacement activities following; 

P4.1 manufacturers' instructions 
P4.2 your workplace procedures 
P4.3 health, safety and environmental requirements 
P5 work in a way which minimises the risk of: 

P5.1 damage to other heavy vehicle trailer systems, units and components 
P5.2 damage to your working environment
P5.3 contact with leakage and hazardous substances 
P5.4 injury to self and others 
P6 ensure replaced electrical auxiliary units and components conform to the heavy vehicle trailer  operating specification and any legal requirements 
P7 promptly record and report any additional faults you notice during the course of your work  
P8 use suitable testing methods to evaluate the performance of the reassembled system accurately 
P9 ensure the reassembled system performs to the heavy vehicle trailer  operating specification and meets any legal requirements prior to return to the customer 
P10 ensure your records are accurate, complete and promptly passed to the relevant person(s) in the format required 
P11 complete all removal and replacement activities within the agreed timescale 
P12 promptly report any expected delays in completion to the relevant person(s)  


Knowledge and Understanding

You need to know and understand:

Legislative and organisational requirements and procedures
K1 the legal requirements relating to the heavy vehicle trailer (including road safety and refrigerant handling requirements) 
K2 the implications on an Operator’s Licence of not carrying our repairs and inspections correctly
K3 the legislation and workplace procedures relevant to:

K3.1 health and safety
K3.2 the environment (including waste disposal)
K3.3 appropriate personal and vehicle protective equipment
K4 your workplace procedures for 

K4.1 recording removal and replacement information 
K4.2 the referral of problems 
K4.3 reporting delays to the completion of work 
K5 the importance of documenting removal and replacement information 
K6 the importance of working to agreed timescales and keeping others informed of progress 
K7 the relationship between time and costs 
K8 the importance of promptly reporting anticipated delays to the relevant person(s)  

Use of technical information *
K9 how to find, interpret and use sources of information applicable to electrical unit and component removal and replacement 
K10 the importance of using the correct sources of technical information
K11 the purpose of and how to use identification codes 

Electrical auxiliary system operation and construction 
K12 how *electrical auxiliary units and components are constructed, removed and replaced for the classification of heavy vehicle trailer worked upon 
K13 how electrical auxiliary units and components operate for the classification of heavy vehicle trailer worked upon 

Equipment *
K14 how to prepare, check and use all the removal and replacement *equipment  *


Electrical and electronic principles 
K15 heavy vehicle trailer earthing principles and earthing methods 
K16 electrical and electronic principles associated with electrical auxiliary systems, including types of sensors and actuators, their application and operation 
K17 types of circuit protection and why these are necessary 
K18 electrical safety procedures 
K19 how lighting, warning, and auxiliary circuits work 
K20 electric symbols, units and terms 
K21 electrical/electronic control system principles 

Electrical unit and component removal and replacement 
K22 how to remove and replace *electrical auxiliary units and components  for the classification of heavy vehicle trailer  worked upon 
K23 how to test and evaluate the performance of replacement electrical auxiliary units and components and the reassembled system against the heavy vehicle trailer  operating specifications and any legal requirements  
K24 the relationship between testing methods and the electrical auxiliary units and components replaced – the use of appropriate test methods 
K25 the manufacturer's specification for the type and quality of electrical auxiliary units and components to be used 
K26 how to work safely avoiding damage to other heavy vehicle trailer  systems, components and units and contact with leakage and hazardous substances


Scope/range

1. **Equipment** includes:

1.1. hand tools
1.2. special workshop tools
1.3. general workshop equipment
1.4. electrical meters

2. Testing methods are:

2.1. sensory
2.2. functional

3. Electrical auxiliary units and components are for:

3.1. lighting systems
3.2. body operating systems
3.3. tracking, security and alarm systems
3.4. audible systems
3.5. monitoring and instrumentation systems
3.6. networking systems


Scope Performance


Scope Knowledge


Values


Behaviours


Skills


Glossary

This section contains examples and explanations of some of the terms used but does not form part of the standard.

Agreed timescales
Examples include: manufacturer's recommended work time, job times set by your company or a job time agreed with a specific customer

Heavy Vehicle Trailer
These include:
DVSA category O3: Trailers over 3,500 kg but not exceeding 10,000kg. 
DVSA category O4: Trailers with a DTAW exceeding 10,000kg.


Links To Other NOS


External Links


Version Number

2

Indicative Review Date

2025

Validity

Current

Status

Original

Originating Organisation

IMI

Original URN

HVT03

Relevant Occupations

Heavy Vehicle Trailer Service Technician (Automotive)

SOC Code

5231

Keywords

Remove; Replace; Heavy Vehicle Trailer; Electrical; Auxiliary; Units; Components;