Remove and replace heavy vehicle trailer electrical auxiliary units and components
URN: IMIHVT03
Business Sectors (Suites): Maintenance and Repair - Heavy Vehicle Trailer
Developed by: IMI
Approved on:
2022
Overview
This standard is about removing and replacing units and components previously identified as faulty, damaged, deteriorated or where the customer has requested replacements. It is also about evaluating the performance of replaced units and components.
The units and components concerned are those not replaced as part of normal routine heavy vehicle trailer maintenance (servicing) activities.
Performance criteria
You must be able to:
P1 use suitable personal and vehicle protective equipment throughout all heavy vehicle trailer maintenance activities
P2 support your removal and replacement activities by reviewing
P2.1 heavy vehicle trailer technical dataP2.2 removal and replacement proceduresP2.3 legal requirementsP3 prepare, check and use all the equipment required following manufacturers' instructionsP4 carry out all removal and replacement activities following;P4.1 manufacturers' instructionsP4.2 your workplace proceduresP4.3 health, safety and environmental requirementsP5 work in a way which minimises the risk of:P5.1 damage to other heavy vehicle trailer systems, units and componentsP5.2 damage to your working environmentP5.3 contact with leakage and hazardous substancesP5.4 injury to self and othersP6 ensure replaced electrical auxiliary units and components conform to the heavy vehicle trailer operating specification and any legal requirementsP7 promptly record and report any additional faults you notice during the course of your workP8 use suitable testing methods to evaluate the performance of the reassembled system accuratelyP9 ensure the reassembled system performs to the heavy vehicle trailer operating specification and meets any legal requirements prior to return to the customerP10 ensure your records are accurate, complete and promptly passed to the relevant person(s) in the format requiredP11 complete all removal and replacement activities within the agreed timescaleP12 promptly report any expected delays in completion to the relevant person(s)
Knowledge and Understanding
You need to know and understand:
Legislative and organisational requirements and procedures
K1 the legal requirements relating to the heavy vehicle trailer (including road safety and refrigerant handling requirements)
K2 the implications on an Operator’s Licence of not carrying our repairs and inspections correctly
K3 the legislation and workplace procedures relevant to:
K3.1 health and safetyK3.2 the environment (including waste disposal)K3.3 appropriate personal and vehicle protective equipmentK4 your workplace procedures forK4.1 recording removal and replacement informationK4.2 the referral of problemsK4.3 reporting delays to the completion of workK5 the importance of documenting removal and replacement informationK6 the importance of working to agreed timescales and keeping others informed of progressK7 the relationship between time and costsK8 the importance of promptly reporting anticipated delays to the relevant person(s)
Use of technical information *K9 how to find, interpret and use sources of information applicable to electrical unit and component removal and replacementK10 the importance of using the correct sources of technical informationK11 the purpose of and how to use identification codes
Electrical auxiliary system operation and constructionK12 how *electrical auxiliary units and components are constructed, removed and replaced for the classification of heavy vehicle trailer worked uponK13 how electrical auxiliary units and components operate for the classification of heavy vehicle trailer worked upon
Equipment *K14 how to prepare, check and use all the removal and replacement *equipment *
Electrical and electronic principlesK15 heavy vehicle trailer earthing principles and earthing methodsK16 electrical and electronic principles associated with electrical auxiliary systems, including types of sensors and actuators, their application and operationK17 types of circuit protection and why these are necessaryK18 electrical safety proceduresK19 how lighting, warning, and auxiliary circuits workK20 electric symbols, units and termsK21 electrical/electronic control system principles
Electrical unit and component removal and replacementK22 how to remove and replace *electrical auxiliary units and components for the classification of heavy vehicle trailer worked uponK23 how to test and evaluate the performance of replacement electrical auxiliary units and components and the reassembled system against the heavy vehicle trailer operating specifications and any legal requirementsK24 the relationship between testing methods and the electrical auxiliary units and components replaced – the use of appropriate test methodsK25 the manufacturer's specification for the type and quality of electrical auxiliary units and components to be usedK26 how to work safely avoiding damage to other heavy vehicle trailer systems, components and units and contact with leakage and hazardous substances
Scope/range
1. **Equipment** includes:
1.1. hand tools1.2. special workshop tools1.3. general workshop equipment1.4. electrical meters
2. Testing methods are:2.1. sensory2.2. functional
3. Electrical auxiliary units and components are for:3.1. lighting systems3.2. body operating systems3.3. tracking, security and alarm systems3.4. audible systems3.5. monitoring and instrumentation systems3.6. networking systems
Scope Performance
Scope Knowledge
Values
Behaviours
Skills
Glossary
This section contains examples and explanations of some of the terms used but does not form part of the standard.
Agreed timescales
Examples include: manufacturer's recommended work time, job times set by your company or a job time agreed with a specific customer
Heavy Vehicle Trailer
These include:
DVSA category O3: Trailers over 3,500 kg but not exceeding 10,000kg.
DVSA category O4: Trailers with a DTAW exceeding 10,000kg.
Links To Other NOS
External Links
Version Number
2
Indicative Review Date
2025
Validity
Current
Status
Original
Originating Organisation
IMI
Original URN
HVT03
Relevant Occupations
Heavy Vehicle Trailer Service Technician (Automotive)
SOC Code
5231
Keywords
Remove; Replace; Heavy Vehicle Trailer; Electrical; Auxiliary; Units; Components;