Dismantle, inspect and reassemble a cycle

P3.1 cycle technical data, drawing and diagrams 

P3.2 cycle dismantling and reassembly procedures

P3.3 servicing procedures and techniques

P3.4 legal requirements 

P4 identify components relevant to cycle dismantling, inspection and reassembly

P5 select, prepare, check and use all the tools and equipment required following manufacturer’s instructions

P6 carry out all cycle dismantling, inspection and reassembly activities following: 

P6.1 manufacturer’s instructions

P6.2 industry recognised methods

P6.3 your workplace procedures

P6.4 health, safety and environmental requirements

P7 work in a way which minimises the risk of:

P7.1 damage to the cycle, its systems and components

P7.2 damage to your working environment

P7.3 injury to self and others

P8 service cycle headset assemblies

P9 identify types of bottom bracket systems

P10 chase bottom bracket threads

P11 use the appropriate methods and techniques to dismantle, inspect and reassemble the components in their correct positions 

P12 secure the components using the specified connectors and securing devices 

P13 use suitable testing methods to accurately evaluate the performance of the reassembled system 

P14 ensure the reassembled system performs to the cycle operating specification and meets any legal requirements prior to return to the customer  

P15 promptly report any problems or issues relating to the cycle’s condition or conformity  to the relevant person(s) 

P16 ensure your records are accurate, complete and promptly passed to the relevant person(s) in the format required

P17 complete all cycle dismantling, inspection and reassembly activities within the agreed timescale

P18 promptly report any anticipated delays in completion to the relevant persons(s)

K3.1 recording dismantling and reassembly workand any variations from the original bicycle specification 

K3.2 the referral of problems

K3.3 reporting delays to the completion of work

K4 how to work safely avoiding damage to other cycle systems, components and units and injury to self and others

K5 the importance of documenting cycle dismantling, inspection and reassembly information

K6 the importance of ensuring the cycle is returned to the customer in a roadworthy and clean condition

K7 the importance of working to agreed timescales and keeping others informed of progress

K8 the relationship between time and cost

K9 the importance of promptly reporting anticipated delays to the relevant person(s)

Use of technical information

K10 how to find, interpret and use sources of current technical information for cycle dismantling, inspection and reassembly activities

K11 the importance of using the appropriate sources of technical information

Tools and equipment

K12 how to select, prepare, check and use all the removal and replacement tools and equipment required

Cycle headset and bearing service and replacement

K13 different headset types

K14 how to distinguish between headsets using Standard Headset Identification System (SHIS)

K15 how to dismantle, service and reassemble different cycle headset assemblies

K16 how to check and determine wear and damage of components

K17 how to identify the components in a threadless headset

K18 the difference between a radially loaded and axially loaded bearing

K19 the stem and steerer diameters available and their applications

K20 how to measure a steerer diameter

K21 how to identify faults and assess the condition of the cycle  headset and bearings following removal and replacement activities

Cycle bottom brackets and cranks component removal and replacement

K22 how to identify the bottom bracket system for the cycle being worked upon

K23 how to identify the components in different cycle bottom brackets and cranks

K24 the advantages and disadvantages of the different types of bottom brackets, including compatibility

K25 how to check the condition of a cycle bottom bracket and crank 

K26 how to remove and replace types of cycle bottom brackets and cranks components for the cycles on which you work

K27 how to test and evaluate  the performance of replacement cycle bottom brackets and cranks components and the reassembled system against the cycle operating specifications and any legal requirements

K28 the manufacturer’s specification for the type and quality of components to be used

Cycle dismantling and reassembly

K29 the systems and components of the types of cycle on which you work

K30 how to recognise cosmetic damage to bicycle systems and components

K31 how to plan a routine for dismantling and storing components

K32 how to plan a method for cycle reassembly

K33 how to chase bottom bracket threads

K34 how to make adjustments to bicycle systems and components

K35 the quality check process following the replacement or reassembly activity

1.1. frame

1.2. forks

1.3. bottom brackets

1.4. cranks

1.5. headset assembly

1.6. bearings

1.7. handlebars

1.8. stem

1.9. seatpost

1.10. saddle

2. Tools and equipment include:

2.1. hand tools

2.2. power tools

2.3. measuring equipment

2.4. bench mounted equipment

2.5. cleaning and degreasing equipment

3. Bottom brackets are:

3.1. threaded

3.2. non-threaded

4. Adjustments include:

4.1. bearings

4.2. stem alignment

4.3. measurement 

4.4. personalisation