Carry out work on unvented hot water storage operations
Overview
This standard covers carrying out work on unvented hot water storage operations in the gas sector. This includes commissioning and fault finding against manufacturer’s instructions. This work must be in accordance with the current versions of the appropriate industry standards and regulations; the specification; industry recognised working practices; the working environment and the natural environment.
To meet this standard you will be able to:
- carry out safe electrical isolation and associated electrical tests on unvented hot water storage
- carry out required checks in order to commission an unvented hot water storage system
- fault find and rectify any faults on unvented hot water storage systems
- install, maintain, commission and de-commission unvented hot water storage systems
- take personal responsibility for your own actions and for the quality and accuracy of the work carried out.
This standard is suitable for a craftsperson or technician working independently in the energy supply and use sector.
Performance criteria
You must be able to:
- identify the work area using organisational documentation, systems and work instructions
- select, inspect and wear relevant personal protective equipment for completing work activities in line with organisational procedures
- carry out a site specific risk assessment of the work, identifying hazards and the required control measures
- carry out a pre-use inspection of the tools and equipment to be used, checking condition and service information in accordance with organisational procedures
- plan and carry out all work in line with organisational policy and work procedures
- de-commission an unvented hot water storage system to industry standards
- maintain an unvented hot water storage system to industry standards
- install an unvented hot water storage system to industry standards
- pre-commission and commission an unvented hot water storage system to industry standards
- use and communicate data and information to carry out de-commissioning, maintenance and commissioning work
- resolve problems or faults which could affect the correct and safe operation of an unvented hot water storage system
- handle and dispose of waste materials in line with legislative and organisational procedures
- store tools and equipment safely and securely, leaving the work area in a safe condition in accordance with organisational procedures
Knowledge and Understanding
You need to know and understand:
- the principles of health and safety in the workplace, environmental legislation and relevant regulations in relation to the work to be carried out
- the organisations reporting lines, authorisation roles and responsibilities
- the organisational safety rules, policies and procedures in relation to working with gas
- how to carry out a site risk assessment, identify hazards and assess risks of the site and proposed activity
- how to select, inspect and use personal protective equipment
- the different methods of heating an unvented hot water storage system
- the methods of preventing stored water from exceeding 100 degrees
- the minimum number of independent safety devices required to prevent overheating in unvented hot water systems
- the expansion rate of water when converted to steam
- the working principle of functional devices in unvented hot water systems
- the positioning and fixing requirements of components used in unvented hot water systems
- the positioning and fixing requirements of external controls used in unvented hot water systems
- the installation, fixing and sizing requirements for safety relief pipework
- the criteria for selecting an unvented hot water system and component types
- the methods to prevent legionella in stored water
- the methods of working which protect the building décor, customer property and existing systems and components
- the tools, equipment, materials and components required for an unvented hot water storage system de-commission, maintenance, installation and commission
- the potential hazards that could arise from all de-commissioning, maintenance and commissioning activities and the checks to be carried out before work takes place
- how and where to access the required information and how to interpret that information
- how to confirm that the water supply, and electric supply requirements are adequate
- safe isolation methods, tests, and procedures to de-commission water and electricity systems or components
- the industry practices and work standards for fabricating, installing, positioning and fixing an unvented hot water storage system
- the process, procedures and work methods for connecting new and existing input services including and applying electrical safety tests to cylinder, systems and components to ensure safe functioning
- the routines and sequences for the maintenance process and re-commissioning of an unvented hot water storage system in accordance with manufacturers' specification and industry standards
- the procedures for checking the correct operation and performance of an unvented hot water storage system against the design specification to ensure safe functioning and compliance with the manufacturers' specification
- the system handover procedures including completion of the benchmark documentation and demonstrating the operation to end users
- how to safely find and rectify faults on an unvented hot water storage system
- the requirements of the relevant Water Supply Regulations and Byelaws,
- the different types of water treatment apparatus available to dwellings
- the suitability of materials and substances in contact with water
- the requirements for water fittings
- the requirement for pressure testing
- how surges within a pipework system can affect system performance
- the installation requirements for pipes and operational fittings
- the design and installation requirements for a water supply system
- the methods of preventing the contamination of water fittings and the water contained within them when passing through contaminated environments
- the installation requirements for the provision, operation and location of servicing valves, stop valves and draining taps
- the requirements with respect to dead legs and redundant fittings
- the reason for the flushing of a system installation
- when system disinfection is required
- the meaning of unwholesome water in relation to: rainwater ; recycled water; any fluid not supplied by a water undertaker
- the requirements for identifying an unwholesome water system so that it is readily distinguishable from a wholesome system in relation to: colour coding for pipes and fittings; labelling for pipes and terminal fittings
- the backflow prevention fluid categories and the requirements for backflow prevention
- the guidance clauses relating to backflow prevention
- the method of protection against the backflow of water into a supply or distributing pipe without the need for a mechanical backflow prevention device
- installation requirements for a mechanical backflow protection device
- when whole site and zone protection are required
- the installation requirements and methods of connection for water fittings
- the installation requirements for toilet flushing devices and urinals approved for use
- the types of bath, sink, showers and taps and their location and installation requirements
- the consumption limitations for washing machines, dishwashers and other appliances
- the requirements for water supplied for outside use
- how to maintain safe working and environmental practices throughout the duration of the work minimising the risks to self and others
- how to handle and dispose of hazardous and non-hazardous waste materials in line with relevant regulations
- how to update, report and record information in accordance with organisational procedures
- how and the importance of leaving the work area in a safe and secure condition
Scope/range
The Range to be covered in the Knowledge and Understanding
functional devices in unvented hot water systems
- Line strainer
- Pressure reducing valve
- Check valves
- Expansion device (vessel or integral to cylinder)
- Tundish
- Composite valve
components used in unvented hot water systems
- Control thermostat
- Overheat thermostat
- Temperature relief valve
- Line strainer
- Pressure reducing valve
- Check valves
- Expansion device
- Expansion relief valve
- Composite valves
- Tundish arrangements
safety relief pipework
- Discharge D1
- Discharge D2
- Tundish
- Multiple discharge pipe arrangements from safety devices
- Termination
the requirements for water fittings in relation to:
- British Standards or equivalent
- Immunity and protection from galvanic action
- Water tightness
- Prevention of ingress from contaminants
- Prevention from damage by freezing and other causes
- Prevention from deterioration by permeation
system performance in relation to:
- Water hammer
- Relief valve discharge
- Pneumatic accumulators
water fittings in relation to:
- Float operated valves
- Inlets to cisterns
- Outlets from cisterns
- Warning and overflow pipes
- Cold water storage cisterns
- Directly heated unvented hot water systems
- Indirectly heated unvented hot water systems
- Independent water heaters
- Methods of accommodating expanded water in a hot water system
- Maximum temperature within a hot water system
- Hot water distribution temperatures
- Temperature of hot water at terminal fittings and surfaces of hot water pipes
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Scope Performance
Scope Knowledge