Carry out routine machine change over
URN: COGPAC14
Business Sectors (Suites): Packaging
Developed by: SDS
Approved on:
31 Mar 2012
Overview
To perform competently, you will need to demonstrate that you can operate in a range of conditions. You will need to demonstrate therefore that you can deal effectively with the following:
1 procedures relating to legal requirements and quality standards
2 problems with tools, materials, equipment, components and machine function, packing and line documentation
3 the operation of mechanical changeover of packing line/ machinery
This unit deals with the following:
1 prepare for a routine changeover
2 perform a routine changeover
3 complete a routine changeover
4 confirm correct system operation
During this work you must take account of the relevant worksite operational requirements, procedures and safe working practices AS THEY APPLY TO YOU.
Performance criteria
You must be able to:
You must be able to:
P1 use the appropriate personal protective equipment (PPE)
P2 obtain information on the nature and extent of the operation to be performed
P3 obtain promptly authorisation to begin
P4 obtain the required tools, materials, components and equipment
P5 identify and replace defective or unsafe tools, components, materials or equipment
P6 perform correctly off-line assembly
P7 complete the necessary documentation accurately and legibly
P8 bring any problems to the attention of the appropriate person
P9 perform tasks in the specified order according to relevant procedures
P10 return machines to operational status in accordance with procedures and without unnecessary delays
P11 return the work area to an operational condition by cleaning and tidying it
P12 inform the relevant people promptly that the changeover is complete.
P13 clean and correctly store tools, equipment, components and materials
P14 remove from the line and correctly store the test packing components
P15 identify defective or unsafe tools, components, materials or equipment, inform the relevant people and seek replacements
P16 set up the equipment to operate within the specifications of quality and rate of output
P17 conduct all the necessary checks to ensure the equipment works safely and efficiently
P18 run pre-operation trials when in doubt to produce test packs and samples when necessary
Knowledge and Understanding
You need to know and understand:
You must be able to:
K1 which personnel protective equipment (PPE) is appropriate and why
K2 the next product run and any changes that need to be made
K3 from whom to obtain authorisation
K4 which tools, materials, components and equipment are needed and from where to get them
K5 what constitutes ‘defective’ or ‘unsafe’
K6 to whom to report problems and seek replacements
K7 which change parts are needed and how to check and assemble them
K8 the correct way to use tools safely and effectively
K9 which documents are to be completed and when
K10 what information is needed
K11 where to obtain the documents and to whom they should be given
K12 how to inspect change parts for defects
K13 the methods for dealing with problems
K14 how to remove parts correctly
K15 how to fit change parts
K16 how and when to carry out adjustments
K17 how to enter settings for new products
K18 how to complete pre-production testing
K19 the condition in which the work area should be left for next use
K20 whom to inform and when
K21 the reasons for any delays and what remedial action was taken
K22 the condition in which tools and materials should be left
K23 where to store tools, materials and equipment
K24 where to store test packing components
K25 which test packing components should be disposed of and how to do so
K26 the proper condition of equipment, tools and materials
K27 the reporting procedures for defective equipment
K28 what are the quality standards
K29 what are the acceptable tolerance limits
K30 what are the expected output rates
K31 which checks should be made and the reasons for them
K32 what you are trying to achieve in terms of the finished item
Scope/range
Scope Performance
Scope Knowledge
Values
Behaviours
Skills
Glossary
Links To Other NOS
External Links
Version Number
1
Indicative Review Date
31 Mar 2017
Validity
Current
Status
Original
Originating Organisation
Cogent
Original URN
COGPAC14
Relevant Occupations
Engineering and Manufacturing Technologies, Process Operatives, Process, Plant and Machine Operatives
SOC Code
Keywords
Packing, packaging, routine, machine, hand over, change over